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Physical / electrical concepts

Stackup / build-up

The order and thickness of copper and dielectric layers in a board. Sets trace impedance, so it must match the fab's real material.

How it looks

Drawing from our real stackup (board file setup)
CORE3588 CUT ACROSS, DRAWN TO TRUE SCALEF.Cu top copper 0.035 mmprepreg 2116 0.105 mmIn1.Cu ground 0.035 mmcore FR4 1.2 mmIn2.Cu ground 0.035 mmprepreg 2116 0.105 mmB.Cu bottom copper 0.035 mm4 copper layers, 3 insulating layers, 1.55 mm in total (ordered as 1.6 mm)
The real stackup of CORE3588, from its board file: PCB Power's standard 1.6 mm 4-layer build with 2116 prepreg. Notice how thin the glue layer under the top copper is (0.105 mm) compared to the core (1.2 mm).

How it works

HOW THE FAB BUILDS ITcore: rigid glass-fibre board, 1.2 mminner copper on both faces(In1 and In2, both ground here)prepreg sheets (glue), 0.105 mmcopper foil on the outsidepress and heat: the glue melts, then sets

Where it fits

The stackup is chosen at the constraints stage, together with the fab. It fixes how far each layer sits from the ground plane, which sets impedance.

The fab reads it from the Gerber job file; it can be proven with an impedance coupon. See prepreg and substrate.

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